We have our own yarn preparation and dyeing plant in the uk and use the latest equipment and production techniques ensuring our rigorous high standards are.
Hand tufted carpet manufacturing process.
All tufted carpets including cut pile start out as a loop.
Handmade world reveals a wealth of knowledge for it s customers about handmade carpets rugs.
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A hand tufted rug is made by punching strands of wool into a canvas that is stretched on a frame with the help of a hand operated tool.
Tufting begins with the process of weaving the synthetic or wool fiber into a primary backing material.
The process for creating a hand tufted rug differs greatly from a hand knotted rug.
During the carpet manufacturing process once carpet yarn is stitched into place the carpet is dyed using a variety of methods that will create solids patterns or effects.
The primary backing material is usually made of woven polypropylene and its main value is to provide a base cloth to hold the yarn in place while the tufting takes place.
This is the handtufted carpet production process on mandiri jaya karpetindo.
The hand tufted process after the sample is approved and the order finalized the next step of the production process is to see the design come to life which starts by being transferred onto tracing paper.
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A hand tufted rug is made partially by hand and partially by a mechanized tool.
Our carpet manufacturing process is totally integrated from start to finish meaning we control every aspect from the selecting and blending the wool right through to the finished weave.
The tracing paper is then projected onto a stencil to the size of the rug that is to be manufactured and cut.
This type of rug is made of wool.
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The hand tufting process after the sample is approved and the order finalized the next step of the production process is to see the design come to life which starts by being transferred onto tracing paper.
Most tufted carpet is manufactured using a greige yarn undyed yarn.
The first step is tufting.